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TOG55

Chemical Spills: Safety Procedures and Response Steps

Introduction

Chemical spills are among the most dangerous incidents that can occur in industrial workplaces, laboratories, and storage facilities. They can cause serious harm to personnel, property, and the environment if not addressed quickly and correctly. This training program aims to equip participants with the knowledge and skills needed to identify chemical hazards, apply safety procedures, and implement effective response plans in the event of spills, ensuring protection of lives and minimizing losses.

Who Should Attend:

  • Employees working in chemical and petrochemical industries.
  • Occupational health and safety officers in companies and factories.
  • Workers in scientific laboratories and testing labs.
  • Emergency response and rapid intervention teams.
  • Supervisors of industrial sites and production unit operators.
  • Personnel involved in the storage, handling, and transportation of chemicals.
  • Anyone wishing to develop skills in risk management and response to chemical incidents.
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Program Content

Day 1: Fundamentals of Chemicals and Their Hazards

  • Definition, types, and classifications of chemicals.
  • How to identify chemical properties (MSDS / SDS).
  • Health and environmental hazards associated with chemicals.
  • Routes of exposure (inhalation – contact – ingestion – absorption).
  • Globally Harmonized System (GHS) for classification and labeling.
  • Case studies of major international chemical incidents.

 

Day 2: Prevention and Safety Procedures

  • Safety requirements in areas where chemicals are handled and used.
  • Personal Protective Equipment (PPE): types and selection methods.
  • Safe storage of chemicals (segregation – ventilation – separation).
  • Warning labels and hazard control procedures.
  • Chemical Hazard Assessment.
  • Training on standard safety practices.

 

Day 3: Chemical Spills – Causes and Types

  • Causes of spills in workplace environments.
  • Types of spills: solid – liquid – gas.
  • Behavior of chemicals during a spill.
  • Assessing the size and type of spill before responding.
  • Initial response tools and equipment (Spill Kits).
  • Practical applications on determining the appropriate response type.

 

Day 4: Immediate Response Procedures and Role Assignment

  • Initial response steps when a spill occurs.
  • Evacuation – isolation – assessment – intervention.
  • Spill control and containment.
  • Methods of Neutralization and Absorption.
  • Handling flammable, explosive, and toxic substances.
  • Internal Emergency Response Plans (ERP).
  • Role distribution within the response team and implementation of practical scenarios.

 

 

Day 5: Incident Management and Post-Spill Recovery

  • Evaluating the effects of the spill after containment.
  • Safe disposal of chemical waste.
  • Site cleaning and rehabilitation procedures.
  • Preparing technical and incident reports.
  • Reviewing emergency plans and updating procedures.

 

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