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TOG27

ELECTRIC SUBMERSIBLE PUMP ( ESP) OPERATION & TROUBLESHOOTING

Introduction

This course aims to provide effective solutions to the problems that users of electric submersible pumps (ESP) may encounter. Electric submersible pumps are important tools in many applications and aim to provide detailed information on pump installation, operation, and how to regularly inspect and maintain them. It also provides guidelines for troubleshooting common problems that the pump may face, such as water leakage, pump shutdown, and low water pressure.

Who should attend

Specialized electrical engineers or maintenance technicians of electric pumps in this field. Technicians may be employed by pump manufacturing companies or companies that install pumps or provide maintenance services. These technicians or engineers are trained on how to operate and maintain electric submersible pumps and solve any problems that may arise during operation.

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Course Contents:

Day 1:

  • Introduction to submersible electric pumps and their functions.
  • Explanation of the parts of a submersible pump and the function of each part.
  • How to properly operate a submersible pump.
  • Safety precautions when dealing with electric pumps.

Day 2:

  • Analysis and troubleshooting of common problems in submersible pumps.
  • How to inspect and maintain an electric pump.
  • Replacement of damaged parts in a submersible pump.
  • Checking the performance of a submersible pump after repair.

Day 3:

  • Exploring electrical faults in the submersible pump.
  • Inspecting wires and electrical transformers.
  • Examining electrical switches and timers in the pump.
  • Repairing minor electrical faults in the pump.

Day 4:

  • Analyzing and solving hydraulic problems in the submersible pump.
  • Inspecting and cleaning the pump filter.
  • Inspecting and cleaning the valves in the pump.
  • Evaluating the water pressure output from the pump and ensuring it meets the required specifications.

Day 5:

  • Analyzing and solving mechanical problems in the submersible pump.
  • Inspecting and lubricating the pump motor.
  • Repairing water leaks in the pump.
  • Maintaining a maintenance record for the pump and documenting any changes or repairs that have been made

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